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DESMA Elastomertechnik GmbH | Pressroom

Welcome to the pressroom of DESMA Elastomertechnik GmbH. Here you find for your reference current press reports of our company, always accessible independent of your location.

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December 2012

ZeroWaste

It was a great pleasure for DESMA having won another Product Award of the German Rubber Society (DKG) on the occasion of the last DKT (German Rubber Conference) in Nuremberg in July. The system ZeroWaste ITM already presented at the DESMA Open House 2011 was received with great interest by specialist circles.

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Product Award, image 1    ZeroWaste, image 2

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December 2012

Successful debut made in practice as well - consistently positive experiences with the new s3

The BENCHMARK series has been DESMA’s most important series since its market introduction at the K 2001. The BENCHMARK clamping system created new standards when it was introduced 9 years ago - and it still represents the best in ergonomics, today. The redesigned S3 version is to follow up on this success.

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Pfisterer, image 1    PlastControl, image 2    Benchmark S3, image 3

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May 2011

ActiveFeed

ActiveFeed is an option of the new FIFO-Advanced injection unit of DESMA. Here an additional cylindrical roller which is arranged parallel to the plasticizing screw changes the feeding behavior essentially. The compound strip is compulsorily fed in like it is the case with a rolling mill. As soon as the feedstock touches screw and roller, it is retained and transported towards the screw cylinder.  

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Sectional view of screw / roller    Complete drive with gear

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March 2011

The energy-efficient injection molding of elastomers

Injection molding machines for elastomers consume energy in different ways. Usually, this takes place through electrical current (there are exceptions when it comes to cooling). The main consumers are driving system, heating and temperature control. Smaller consumers such as vacuum pump, material feeding, control systems, etc. play a minor role.  

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Comparison of fixed displacement pump to variable capacity pump    Variable capacity pump with variable-speed drive    Fixed displacement pump with servo-drive, standard solution    Fixed displacement pump with servo-drive, DESMA standard solution    ServoGear hydraulics for two axes

Pump efficiency by comparison    Consumption indication on the machine control system    Direct injection with FlowControl CRB    FlowControl+, schematic image    DESMA 968.400 ZO B750 (S3)

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February 2011

More motivation and efficiency with the new DRC 2020 HT

Operating a DESMA injection moulding machine should be fun and thus contribute to motivation and increase of efficiency. With the DESMA RUBBBER CONTROL visualization concept, abbreviated DRC 2020 HT, which is unparalleled for the rubber industry, DESMA is setting new standards.  

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DRC 2020 HT    DRC 2020 HT, image 1    DRC 2020 HT, image 2    DRC 2020 HT, image 3

DRC 2020 HT, image 4    DRC 2020 HT, image 5

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February 2011

New special machine for pump stators

For many years DESMA has been the globally leading manufacturer of special machines for the production of pump stators. Especially for larger stators, machines without clamping unit are used. Up to a length of 10 m, pump stators are produced by using the injection process. For this purpose, special machines are available with one or two injection units which are able to inject alternately more than 300 kg of rubber by way of the multi-shot procedure.  

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DESMA 969.070 ZU with hydraulic clamp device and control system DRC 1210    machine floor plan    D 969.318 Z2 with clamp and support device   

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November 2010

Highlight of the K 2010: the new BENCHMARK S3

At the K 2010 DESMA presented the newly designed BENCHMARK S3 vertical machine. The machine surprises with an impressive bundle of new technical features like ServoGear, ActiveFeed, PlastControl and QuickLock as well as the further developed FIFO-Advanced.  

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BENCHMARK S3, image 1    DESMA FIFO-Advanced injection unit with silicone stuffing system    DESMA ActiveFeed System    DESMA PlastControl System

DESMA DRC 2020 HT visualization    DESMA QuickLock quick-clamping system    DESMA DesFeed System    Machine state transmission through radio

Floor plan    Analysis of degree of utilization

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November 2010

Shorter set-up - Longer machine availability

Having faster set-up times helps increase machine availability. And that means the machine can produce more in the same time. This equation only works if no unnecessary time is wasted when changing moulds. DESMA offers a range of pre-heating stations able to significantly enhance machine availability.  

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Pre-heating station with integrated temperature control for CRB and appropriate moulds - deposit area    DESMA quick lock system for heating platens and hydraulic lifting devices    Fast coupling for FlowControl cold runner system with 8 hydraulically actuated nozzles including connections for temperature control    DESMA pre-heating station

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2010

Images for the K 2010 preview.

 

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K 2010, DESMA FlowControl cold runner    K 2010, DESMA FlowControl plus cold runner    K 2010, DESMA VARIO cold runner    K 2010, DESMA STANDARD cold runner   

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July 2010

Facing the change: Fit & Fair into the future (Report and media about Fit & Fair).

The Bold & Modest campaign accompanied DESMA during the challenging time of the financial and economic crisis. Under the new campaign motto Fit & Fair DESMA wants to face the changed market conditions and the structural change in future. What the two buzzwords "fitness" and "fairness" mean to DESMA was subject of a kickoff meeting for the new campaign. Its result: being fit and fair in order to be the best in the market regarding performance and result. Quick, agile and at the highest technical level.  

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Fit & Fair, image 1    Fit & Fair, image 2    Fit & Fair, image 3    Fit & Fair, image 4

Fit & Fair, image 5    Fit & Fair, image 6    Fit & Fair, Button

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VideoAd

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Flyer Fit & Fair

Preview Flyer

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May 2010

The 2-deck cold runner technology of DESMA - higher productivity while avoiding waste.

To use existing plants more efficiently and to realize new acquisitions with maximum productivity and with minimum resource consumption - these goals have today come to the fore for many rubber processors. A reliable method, especially in the production of rubber moulded parts, is the manufacture in two decks. On the one hand this increases productivity by more than 70 % and on the other hand energy consumption is reduced by saving a second machine. Moreover, this is feasible with half of the production area. Combined with a central cold runner of DESMA, this clearly reduces the share of waste, the costs decline further.  

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2-deck cold runner technology, image 1    2-deck cold runner technology, image 2    2-deck cold runner technology, image 3    2-deck cold runner technology, image 4

2-deck cold runner technology, image 5    2-deck cold runner technology, image 6    2-deck cold runner technology, image 7

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April 2010

New injection moulding machine for large-volume rubber-to-metal bonded parts.

The elastomer injection moulding machine D 968.1000 ZO B-900 of DESMA combines ease of operation with versatility and high productivity. From the processing of great material quantities to the easy handling of large-volume rubber-to-metal bonded parts, it can be flexibly applied.  

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Rubber-to-metal bonded parts, image 1    Rubber-to-metal bonded parts, image 2    Rubber-to-metal bonded parts, image 3    Rubber-to-metal bonded parts, image 4

Rubber-to-metal bonded parts, image 5    Rubber-to-metal bonded parts, image 6    Rubber-to-metal bonded parts, image 7    Rubber-to-metal bonded parts, image 8

Rubber-to-metal bonded parts, image 9    Rubber-to-metal bonded parts, image 10    Rubber-to-metal bonded parts, image 11

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March 2010

Maximal flexibility in minimum space

The increasing demand for maximal production consolidation with flexible availability of machine capacity at the same time was fully borne in mind while developing the DESMA 968.100 ZOE. This vertical machine with 1,000 kN clamping force could be largely composed by means of standard units from the modular DESMA component system - in a surprisingly compact design.  

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Maximal flexibility, image 1    Maximal flexibility, image 2    Maximal flexibility, image 3    Maximal flexibility, image 4

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November 2009

Production in two decks reduces costs

Due to a central arrangement of the cold runner in the injection moulding process, elastomer parts can be produced in two decks. This increases productivity by 70 % on an average. The two-deck production is possible with both horizontal and vertical machines.  

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Two decks, image 1    Two decks, image 2    Two decks, image 3    Two decks, image 4

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October 2009

From the "witches's kitchen" to serial production - Company coverage of Brugg Cables

For more than 100 years the company Brugg Cables has been serving the world market with high-voltage and maximum-voltage cables up to a voltage category of 550 kV. Founded in 1886 as Suhner AG and trading since the 1930s as Kabelwerke Brugg, the enterprise has grown dynamically.  

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Brugg, image 1    Brugg, image 2    Brugg, image 3    Brugg, image 4    Brugg, image 5    Brugg, image 6    Brugg, image 7

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October 2009

VARIO cold runner and FlowControl+ cold runner - Top topics in production optimization

Supported by the current market situation, the solutions for production optimization developed and provided by DESMA are highly rated. While in previous years many planners were keen on increases in capacity and volume orientation, the focus is now on ways to cut production costs and to optimize processes, as it is reflected by the strong interest in the cold runner technology.  

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Cold runner technology, image 1    Cold runner technology, image 2    Cold runner technology, image 3    Cold runner technology, image 4

Cold runner technology, image 5    Cold runner technology, image 6    Cold runner technology, image 7    Cold runner technology, image 8

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October 2009

VARIO cold runner system - Show novelty delights in first practice tests

The patent pending VARIO cold runner system presented at the IRC 2009 generated strong interest and met with enthusiastic approval among the visitors. This cold runner technology is the first to enable a variable adjustment of nozzle distances in order to be applicable for different moulds.  

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VARIO - cold runner, image 1    VARIO - cold runner, image 2    VARIO - cold runner, image 3

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June 2009

Continuous production of stator tubes without joint lines

The special pump stator machines in the DESMA D 969 Z2 series have successfully gained a global niche market in recent years. The production of these pump stators involves the continuous production of up to ten metre long steel tubes: they have virtually unlimited injection volumes and are continuously filled with a rubber compound to line the tubes.  

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Stator tubes, image 1    Stator tubes, image 2    Stator tubes, image 3    Stator tubes, image 4

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May 2009

Turnkey production cell for pipe seals for the building industry

DESMA is a leading supplier of turnkey systems for elastomer articles, to improve its services it has developed a highly efficient and versatile production plant for the manufacture of pipe seals for the building industry. The client is a well-known company based in Turkey.  

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Pipe seals, image 1    Pipe seals, image 2

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